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  • If you were given a chance, what items would you use 3D printing for? Is it a toy bag or earring jewelry? In fact, behind every 3D print original product being presented, we must rely on 3D printing technology and equipment to complete.


    Ten years have passed since the concept of 3D printing was proposed. From the birth of 3D printing technology in 1986 to the present, after more than 30 years of technology accumulation, two technical genres of metal 3D printing and non-metal 3D printing have been formed globally. The debate about the merits of metal 3D printing and non-metallic 3D printing has also made 3D printing this "quiet lake" rippling.

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    Most 3D printing manufacturers currently choose SLA and SLM technology paths, and SLM is particularly hot soon. SLM stands for Selective Laser Melting, which is a technology that directly heats metal powder through a laser to melt it through cooling molding completely. Generally speaking, SLM's 3D printing technology is injecting powerful product remodeling capabilities into industrial manufacturing from aspects such as shortening production time, improving functionality, reducing the number of parts, improving design freedom, and improving supply chain management efficiency.


    In the metal 3D printing process, the quality of the metal powder is one of the critical factors that affect the structure and performance of the final printed parts. At present, improving the performance of metal powders and product materials has become an essential issue for the industry. After all, the better the quality of the metal powder and the smaller the particle size, the better the compactness and mechanical properties of the printed product.


    In a comprehensive comparison, the advantages of non-metallic 3D printing are mainly customizable and moldless, but material properties limit it. It is used for the production of molds and samples, and it is difficult to expand the quantity and price; In addition to the advantages of moldless and customizable, the printing efficiency, printing quality, and printing accuracy are more significantly improved than traditional metal processing techniques. It is worth noting that metal 3D printing can complete the printing of high-complexity and high-precision parts that cannot be made by traditional crafts and has excellent potential for development.


    In the automotive field, 3D printing has a vast application space, and the development prospect is promising. Some automobile companies have also begun to use 3D printing technology for interior manufacturing and parts customization under the trend of lightweight and intelligent vehicle manufacturing. Since 1991, BMW has incorporated 3D printed parts into the concept car development system, which shows its forward-looking vision. In the past ten years, BMW has produced 1 million pieces using 3D printing technology, and its output has reached a high level in the automotive industry.


    From another perspective, whether it is automobile tires or aerospace, 3D printing technology is inseparable from the development of three critical factors, namely equipment, materials, and technology. The launch of a high-quality product requires not only excellent performance materials but also innovative processes and high stability 3D printers. The spread of non-metallic 3D printing and 3D printing in various fields needs to pay attention to the relationship between technology, equipment, and materials.


    From metal printing to non-metal printing, from titanium alloys, 316 stainless steel to non-metallic materials, from bookcases and chairs, cartoons, to aerospace precision parts, highly complex components, the products that can be manufactured by 3D printing The more precise and diverse it becomes. Metal 3D printing and non-metallic 3D printing are like twin brothers, with similarities and differences. In each subdivision scenario, both technologies will continue to "light up" to illuminate the world for industrial upgrading.


    According to market research institutions, the 3D printing market will reach USD 55 billion by 2029, which is consistent with the 3D printing market's goal of accounting for approximately 2% of the global manufacturing industry's market value of USD 12 trillion in 2030. Such a vast market space has attracted the attention of many investors. It is easy to find that the pioneers in the industry are jointly painting a brilliant new picture of the 3D printing industry. In the next few years, to better meet the actual needs of users in various industries, the speed of 3D printing technology will be further accelerated, and new application models will blossom.


    May 18
    2022

  • According to reports, researchers from Texas A & M University and AFR have developed a technology for defect-free metal 3D printing of martensitic steel parts. Compared with similar steels, martensitic steels are more reliable and more cost-effective and are used in aerospace, automotive, and defense industries.

     

    Although sturdy steel is widely used, it is usually expensive. The only exception is martensitic steel, which costs less than one dollar per pound and has a relatively low cost. They have also developed a 3D printing framework that can print these hard steels into flawless objects of any geometry.

     

    What is martensitic steel?

     

    For thousands of years, metallurgists have been carefully adjusting the composition of the steel to enhance its performance. To this day, there is a product called martensitic steel that stands out in its steel category because of its higher strength and more cost-effectiveness.

     

    Steel is a material smelted from iron and carbon. Martensitic steel is manufactured by high-temperature quenching. This sudden cooling process restricts the carbon atoms to the iron crystals, giving martensitic steel its unique strength.

     

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    △ Martensitic steel powder for 3D printing. The picture shows an enlarged view of the steel powder.

     

    The industry has a high demand for hardened steel, but its price is too high. An exception is a martensitic steel, which has a relatively low cost, less than one dollar per pound.

     

    Martensitic steel is very suitable for the fields that need to manufacture high-strength, light-weight parts without increasing costs, such as aerospace, automotive, and defense industries.

     

    Technology improvement 3D printing high strength defect-free martensitic steel

     

    To have multiple uses, it is necessary to assemble martensitic steel, especially a type called low-alloy martensitic steel, into objects having different shapes and sizes according to specific applications. Additive manufacturing (commonly referred to as 3D printing) provides a practical solution. Using this technology, a single layer of metal powder can be heated and melted in a pattern by using a high-energy laser beam to build complex parts layer by layer. Connect and stack all these layers to print out the final 3D printed object.

     

    However, 3D printing of martensitic steel using lasers can cause defects in the form of pores in the material.

     

    To solve this problem, the research team had to start from scratch and find out the laser settings that could suppress such defects.

     

    In the experiment, first, an existing mathematical model was used to predict the melting of a single layer of martensitic steel powder under different laser settings. Next, by comparing the observed defect types, number, and model predictions, they improved the printing framework. After many iterations, their structure can make predictions more accurately. The researchers said that this method does not require additional experiments, which saves more time and effort.

     

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    △ The US Air Force Research Base conducted studies on the printed samples such as porosity, mechanical strength, and impact toughness, and the display's mechanical properties were excellent.

     

    Although the initially developed process was for martensitic steel, they have made the technology versatile enough so that the same 3D printed pipeline can also be used to build complex objects from other metals and alloys.

     

    This is an essential development for all types of metal additive manufacturing industries. Whether it is a simple part like a screw or a more intricate part of turbines such as landing gear or a gearbox, it will become more precise in the future To meet the needs of different industries.

     

    This innovative prediction technology will shorten the time to evaluate and find the appropriate printing parameters for martensitic steel. However, testing the possibility of all laser settings and evaluating which may cause defects is very time-consuming and sometimes impossible. Yet, a quick and straightforward step-by-step process was developed by combining experiments and modeling to determine which setting is most suitable for 3D printing martensitic steel.


    Aug 11
    2020
  • Graphite, also known as multilayer graphene, is made up of layers of carbon atoms, each just one bit thick, and its structure determines its superior properties. When graphite sheets are reduced to only a few layers of graphene, essential features such as the total surface area per unit mass of the material and the mechanical properties of the sheet are greatly improved. In other words, graphene is more than just a thin layer of graphite. Unfortunately, many graphene manufacturers don't seem to know the difference or don't care. Kaling et al. .published a systematic study of graphene sold by 60 manufacturers in the journal advanced materials ,and found that many expensive graphene products were fakes made from graphite powder.What would the world be like if everyone could sell antibiotics without following quality standards and laws? Not only are the potential side effects worrisome, but the efficacy is questionable, and even potentially deadly, so many people are deterred from taking antibiotics. Emerging nanomaterials like graphene may not be dangerous, but the lack of industry standards has had equally unacceptable consequences.

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    One of the most sophisticated methods for the preparation of commercial graphene is the liquid phase exfoliation method, in which graphite is first ground into a powder and then mechanically separated into beautiful graphite flake layers in a solvent. These precious flaps contain a few layers of graphene and are then sifted, as shown in figure 1. The graphene produced by this method can be widely used in battery technology, composite materials, and solar cells. The preparation of graphene by liquid-phase stripping was initially achieved by the process of acoustic degradation of graphene sheets. Later, studies have shown that even kitchen mixers can produce violent turbulence, allowing the separation of graphene layers without damaging them.

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    Most commercial graphene blocks are made by grinding a stone mill into a powder, then mechanically forcing the graphite powder into tiny flakes in a solvent using methods such as acoustic degradation. The size of the graphite sheet is not shown. Then according to the size and thickness of the graphite sheet layer screening. Kaling et al. 1 analyzed commercial graphene produced by 60 manufacturers and found that most samples contained less than 10% graphene (graphite sheet 5 with fewer than ten layers of carbon atoms). The rest of the examples are necessarily just graphite powder.

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    But what does the graphene sheet have to be thin to be graphene? It is generally accepted -- and endorsed by ISO, the international organization for standardization -- that if a graphene sheet contains more than ten layers of graphene, it is essentially graphite. Kaling et al. argue that this seemingly arbitrary threshold setting has a physical basis. For example, thermodynamics holds that in graphite sheets with ten or fewer layers of carbon atoms, each carbon atom can maintain the crystalline structure of graphene at room temperature. Furthermore, the hardness of the graphite sheet is proportional to the cube of the thickness of the single layer, which means that the elasticity of the thin graphene sheet is several orders of magnitude higher than that of the thick graphite sheet.

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    So size matters a lot: in practice, graphene and graphite powder can have very different effects. If there are no clear criteria to identify the quality of commercial graphene and graphite powder is falsely advertised as expensive, and high-quality graphene, companies, and researchers risk wasting time and money on research. This will hinder the development of graphene technology and harm the manufacturers and developers who make graphene seriously.

    But are such fears misplaced? In a study that is designed to answer that question, Kaling et al. built on a well-established set of graphene identification methods to establish a systematic test protocol that was used to benchmark 60 graphene products manufactured by different vendors. The research has unnerved many businesses. The results show that there are remarkable differences in the distribution of critical indicators such as material size, structural integrity, and graphene purity. Surprisingly, less than 10 percent of the samples of the majority of products containing graphene contained graphene, a sheet of graphite with fewer than ten layers of carbon atoms. None of the products tested contained more than 50 percent graphene, and most were heavily contaminated, most likely because of chemical contamination during processing.

    The high-profile scientific advances, technological breakthroughs, and considerable investments in graphene appear to have opened up a new world for commercial speculators: the study suggests that some manufacturers even price graphene as a black powder whose main ingredient is cheap graphite.

    The problem is exacerbated by the unusually low barriers to entry to become a supplier of graphene -- anyone can buy a chunk of graphite, grind it into a powder and then develop a sales website to make money. If you don't introduce accepted standards and testing protocols, you risk further errors. Many of the emerging graphene applications are closely related to socially relevant issues such as health, climate, renewable energy, and sustainable development. If you start with fake graphene, some areas may not make any progress at all.

    So Kaling and his colleagues' paper is a necessary wake-up call for graphene manufacturers, buyers, and researchers to agree that everyone benefits from a transparent market for graphene, except for vendors who ignore moral decency and to adhere to strict standards. The ISO graphene dictionary, a document detailing standard terms for graphene, and the national physical laboratory's practical guide to graphene identification have made a good start. Standardization of the graphene market should now continue.

    It is worth noting that Kaling et al. did not cover all the large blocks of graphene on the market. And, although they analyzed a large number of products prepared by liquid-phase stripping, the criteria they used to screen them may have been biased, though they have tried to rule that out. They may also have inadvertently missed some of the high-quality graphene made by the best manufacturers. Moreover, they note that graphene is often selected for different properties for different application purposes, making it more difficult to unify quality metrics.

    Still, the study is a timely and successful example of the kind of rigorous thinking needed for rapid technological change. Not just for graphene, but for any nanomaterial research that comes to market. Frankly, once there is no quality control, there is no quality at all.


    Feb 03
    2020
  • Cadmium telluride thin-film solar cells are much cheaper to produce than crystalline silicon and other materials used in solar cell technology. Standard process, low energy consumption, after the end of the life cycle, recyclable, strong and weak light can be generated, the higher the temperature, the better the performance. With these advantages, CdTe thin-film Solar cells have begun to challenge conventional crystalline silicon Solar cells in the global market share. However, cadmium telluride solar cells still have some drawbacks of their own.

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     Tellurium is a rare element on the earth. The primary problem facing the development of cadmium telluride thin-film solar cells is whether the storage of tellurium on the planet can meet the requirements of industrial-scale production and application of cadmium telluride solar cell modules. Tellurium used to be in the form of copper, lead, zinc, and other mine byproducts, such as slag, as well as waste from smelters such as anode slime.

     Although tens of thousands of tons of tellurium are known to exist on earth, and 130 to 140 kilograms of tellurium can be used to produce 1MW cadmium telluride thin-film solar cells, according to reports, they are nowhere near as abundant as silicon. Cadmium telluride thin-film solar cells contain the heavy metal element cadmium. Many people are concerned about the environmental impact of the production and use of cadmium telluride solar cells. That's why some companies and experts have been reluctant to step into the development and production of cadmium telluride solar cells for years.

    To that end, scientists at Bookham national laboratory in the United States studied this question. They systematically studied the emissions of heavy metals from crystalline silicon solar cells and cadmium telluride solar cells per unit of electricity generated from conventional sources such as coal, oil, and natural gas and nuclear power. In the analysis of solar cells, the processing of raw ore into the materials needed for solar cells, the preparation of solar cells, the use of solar cells, and other life-cycle processes are considered. The results showed that petroleum had the highest cadmium emissions, at 44.3g/GWh, followed by coal at 3.7g/GWh. The discharge of solar cells is less than 1g/GWh, and the lowest emission of cadmium telluride is 0.3 g/GWh. Like natural gas, silicon solar cells emit about twice as much cadmium as cadmium telluride solar cells.

    They also studied emissions of other heavy metals in the production and use of silicon solar cells and cadmium telluride solar cells. The results showed that cadmium telluride solar cells also emitted less arsenic, chromium, lead, mercury, nickel, and other heavy metals than silicon solar cells. The conclusions of this study are based on a systematic investigation of the cadmium telluride thin-film Solar cell production line and the on-site use of cadmium telluride Solar cell modules by First Solar, as well as an analysis of the technology and the use environment of other Solar cells and energy production enterprises. The scientific and impartial research results have been recognized at home and abroad. The researchers' presentation at the 2006 European materials conference on solar materials for sulfide semiconductors attracted substantial attention from the participants.

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    U.S. researchers have also studied cadmium contamination in thin-film solar cell modules that are damaged by accidents such as fires. They tested the cadmium telluride thin-film solar cell modules in a double-glass package at temperatures up to 1100 ° c, simulating a fire in a building. The results showed that the glass softened to the point of melting at high temperatures, the compound semiconductor film was encased in the softened glass, and the cadmium loss was less than 0.04 percent of the total cadmium content of the battery. Taking into account the risk of fire, cadmium emissions during use are less than 0.06mg/GWh.

    Although experiments have shown that cadmium telluride thin-film solar cell modules are safe for use, establishing a mechanism for recovering end-of-life battery modules and damaged modules could boost public confidence. The separated Cd, Te, and other useful materials can also be used to manufacture the relevant documents for the production of solar cell modules for recycling. Studies in the United States and Europe show that it is technically feasible and that the benefit of recycling materials is higher than the cost of recycling. First Solar's cadmium telluride Solar modules are sold under recycling contracts paid for by the plant.

    To sum up, cadmium telluride solar cells are environmentally friendly in production and use.

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    Jan 17
    2020
  • The physical properties of the 16 groups of elements in the periodic table change rapidly from top to bottom. Oxygen, of course, is a gas; polonium is a metal, but the ingredients in between, sulfur, selenium, and tellurium, are reliable, with their metallic properties enhanced in turn. I think tellurium (Te) is the most exciting element in this group, and its features are remarkably similar to those of most metals.

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    Tellurium is a rare metal. The amount in the earth's crust is about 1 PPB (one in a billion), more unique than gold, platinum, or other so-called "rare earth" elements. So why should we care about something so obscure?  Borrow a phrase that George Mallory used to explain why he climbed Mount Everest, and one reason was "because it exists."


    However, it is now wise to please the funders, so other reasons include meeting the essential industrial applications and developing more application potential. For realizing these applications, tellurium must satisfy industrial production as well as basic laboratory research, which brings us to the origin of tellurium.

     

    Because tellurium is so rare and dispersed, it is not profitable to mine it. Tellurium, however, is often found in nature along with gold, silver, copper, and other valuable metals. Gold tellurides are the most common gold-bearing minerals. Tellurium, by the way, was discovered in 1782 by Austrian mineralogist Franz Josef Muller von Reichenstein in a gold mine in Hungary. Tellurium is, therefore, a by-product of the refining of the metals; The primary source is anode slime in the electrolysis of refined copper. The tellurium content in the mud averaged about two wt%. World production of tellurium has increased dramatically in recent years, reaching 500 tonnes in 2007. Moreover, the price of tellurium has been rising, as has demand.


    The synthesis, structure, and properties of tellurium - containing compounds have attracted much attention in recent years. We can take tellurium compounds whose compositions have been characterized by X-ray diffraction as a reference. In the past several decades, the number of inorganic tellurium compounds has increased by about 40 percent; Organic and metallic organotellurium compounds increased by nearly 70 percent. This is a surprising number since tellurium is not essential to life. Moreover, many of the syntheses and products of tellurium chemistry smell even scarer than their sulfur homologs!


    Personally, when we started working on ternary solid-state tellurides 25 years ago, we didn't know if these compounds were similar to ternary selenides. Some are similar, and some are different. The difference even extends to binary mixtures. For example, Nate exists, and NaSe is not known. If you ask a first-year chemistry student to describe Nate's structure and oxidation state, the answer is undoubtedly the well-known tendency of sulfur, selenium, and tellurium to form chains or rings, especially tellurium, unlike oxygen.

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    Nate is Na6Te(Te5), which contains Na+ cations and Te2− and the z-shaped Te54− anion. The z-shaped anion has two Te-Te bond lengths, 2.82 and 3.08 A, which is the difference between tellurium and sulfur. Pyrite (also known as "fool's gold" because of its golden luster) is found in FeS2, where the sulfur atoms are 2.08a apart and are of s-s single bond length. In the form of iron, the oxidation state is +II instead of the +IV that one might mistake by its formula.

     

    All stable sulfur compounds containing s-s bonds are linked by single bonds. In contrast, stable compounds containing Te−Te may contain bonds 3.6 A or longer but still smaller than van der Waals bonds (4.1a), in addition to the regular Te−Te single relationship (2.74a). This makes the identification of formal oxidation states impossible. Tellurium's unique allotrope is stable at room temperature and appears as an infinite spiral (pictured above).In this helical structure, te-te spacing is approximately 2.83a, but there is also A short spacing of 3.49a adjacent interatomic interaction. The bonding of tellurium-bearing solid-state compounds has led to many theoretical studies that are far more interesting than their lighter homologs.


    Tellurium is one of the most crucial alloy additives in the metallurgical industry. Steel and copper added with tellurium are more comfortable to process and can also be used in cast iron to minimize thermal shock and thus reduce fatigue. Another important industrial application of tellurium is as an accelerator and vulcanizer in the rubber industry. These applications do not require high purity tellurium. However, the need for high purity tellurium is growing in some new and evolving demands in the electronics industry. Tellurium, for example, is used in newly developed phase-shift memory chips and rewritable CDS, DVDs, and Blu-ray discs.

     

    Bismuth telluride is widely used in thermoelectric cooling equipment. These devices are commonly used in electronics and consumer products. Recently more and more bismuth telluride has been used in portable food coolers. Believe it or not, in car seat cooling systems. Tellurium's most significant impact on our lives is likely to come from cadmium telluride solar panels, which, while still in their infancy, are one of the most efficient generators. Tellurium may yet save humanity!


    Jan 09
    2020
  • Lanthanum stearate is a new type of polyvinyl chloride (PVC) thermal stabilizer that replaces metal soap salts. The traditional method of synthesizing lanthanum stearate is a metathesis reaction method. The product obtained by this method contains inorganic salt impurities. To disperse stearic acid and sodium stearate, a large amount of water is used as a solvent, so the equipment is large, the energy consumption is high, and the water consumption is high. So is there a way to directly synthesize lanthanum stearate? This article will explore the feasibility of directly integrating lanthanum stearate. The oxide used in the experiment is lanthanum oxide (La2O3). To prevent the product from containing chloride ions, so as not to catalyze the decomposition of PVC, nitric acid was selected when the acid was dissolved. To overcome the disadvantage of stearic acid being insoluble in water, a small amount of ethanol was used as a solvent. Considering that many factors are affecting the synthesis process, to reduce the number of experiments and obtain the most suitable process conditions, an orthogonal experiment method is used.

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    Experimental part

     

    1.Raw material

     

    Stearic acid (HST), lanthanum oxide (La2O3), industrial products, solid alkali, nitric acid, ethanol, and ammonia are all chemically pure.

     

    2. Experimental method

     

    First, we need to prepare the lanthanum nitrate. Measure 1.63 g (0.05 mol) of La2O3 into a 200 mL beaker, add 8.33 mL of a 1: 3 nitric acid solution, and slowly heat in a fume hood until La2O3 dissolves and the answer is clear. Then dilute with distilled water to the specified concentration to obtain a lanthanum nitrate solution.

     

    Next, we prepare the lanthanum stearate. The reaction formula for preparing lanthanum hard acid is: La (NO3) 3 + 3NH3 · H2O La (OH) 3 ↑ + 3NH4NO3 (1) 3C17H35COOH + La (OH) 3 (C17H35COO) 3La ↑ + 3H2O. Take a clean 500 mL three-necked flask, add 8.52 g (0.03 mol) of stearic acid and an appropriate amount of ethanol as a solvent, put it in a water bath, install the magnetic stirring and dropping funnel, and heat to the specified temperature. Start stirring to dissolve the stearic acid completely. Then add the specified concentration of lanthanum nitrate solution. After stirring well, slowly add the ammonia solution from the dropping funnel, and then keep it to the specified time, and filter while hot.

     

    Finally, the lanthanum content of the product needs to be determined, and the xylenol orange decomposed by nitric acid is used as an indicator, and the EDTA titration analysis is used.

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    Factors affecting experimental results

     

    1.Effect of reaction temperature on an experiment during the synthesis of lanthanum stearate

    The reaction temperature is the most critical factor affecting the yield of rare earth. As the reaction temperature increases, the return of extraordinary earth increases. This is because as the temperature increases, the energy of the reactant molecules increases, the chance of effective collision increases, and the reaction are more complete. Because ethanol is used as the stearic acid solvent in this experiment, the boiling point of ethanol is 78.3 ℃ under normal pressure, so the reaction temperature of about 80 ℃ is appropriate. Excessive heat can easily cause rapid volatilization of ethanol, but the yield will decrease.

     

    2.Effect of Lanthanum Nitrate Solution Concentration on Experiments in the Synthesis of Lanthanum Stearate

    As the concentration of the lanthanum nitrate solution increased, the yield of lanthanum increased. When the level reached more than 2.4 mol / L, the yield decreased instead. It may be that the level of the material liquid is too high, which is not conducive to the uniform mixing of the reaction materials. Therefore, it is appropriate to select a lanthanum nitrate feed solution concentration of 2.4 mol / L.

     

    3.Effect of Ammonia Concentration on Experiments during the Synthesis of Lanthanum Stearate

    During the reaction, to keep the reaction system from causing excessive alkali and hydrolysis of lanthanum stearate, ammonia was added in a dropwise manner. Because the solvents of ammonia water and lanthanum nitrate are both water, after the water is added, it first forms La (OH) 3 with lanthanum nitrate. It then reacts with stearic acid to form lanthanum stearate. Increasing the concentration of ammonia water is conducive to the reaction. Still, when the level of ammonia water is too broad because ammonia is volatile, it will volatilize when the response is still available in the future, resulting in insufficient ammonia water and reducing the yield. Therefore, the ammonia concentration is preferably 0.8 mol / L.

     

    4.Effect of Stearic Acid Concentration on Experiments during the Synthesis of Lanthanum Stearate

    The yield of lanthanum increases with the increase of stearic acid concentration (that is, the decrease in ethanol consumption), which is conducive to cost reduction. However, when the amount of ethanol is small, the viscosity of the reactant increases, which is not conducive to the reaction. Stearic acid concentration should be controlled at about 1.0 mol / L.

     

    5.Effect of reaction time on the experiment of the synthesis of lanthanum stearate

    Since this reaction is an acid-base neutralization reaction, the speed is fast. To make the reaction system under weakly acidic conditions, the result is carried out by adding ammonia dropwise. The dropping time is preferably 30 minutes. However, the result did not wholly end after the ammonia was added dropwise, and there must be a holding time. The holding time should be selected as 30 min.


    Dec 24
    2019
  • One of the most widely used additives currently in medicine and supplements is magnesium stearate. Such supplements are present in supplements sold on the market. But it is often called another name, such as "vegetable stearate" or "stereo acid", which is almost everywhere.

     

    Although this additive is ubiquitous, magnesium stearate is also one of the most controversial ingredients in the supplement world. In some respects, it is similar to the controversy over vitamin B17, and there is controversy as to whether this additive is a poison or a cure for cancer. Most importantly: Like most fillers and bulk additives, magnesium stearate is not good for the human body at high doses, but it is definitely not as badly harmful as some products, because it can usually only be used in very small doses.

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    What is magnesium stearate?

     

    Magnesium stearate is a magnesium salt of stearic acid. Basically, magnesium stearate contains two compounds of stearic acid and magnesium. Stearic acid is a saturated fatty acid in many foods, including animal and vegetable fats and oils. Cocoa and flaxseed are examples of foods that contain large amounts of stearic acid.

     

    After magnesium stearate is broken down into components in the body, its fat is essentially the same as stearic acid. Some sources even claim that its magnesium portion can be used to provide essential minerals to the body. Given the widespread prevalence of magnesium deficiency, this suggests that magnesium stearate is actually good for the body.

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    Uses of magnesium stearate

     

    Magnesium stearate is the most common ingredient used to form tablets because it is a magical lubricant. It's called a "flowing agent" and it helps speed up the manufacturing process because it prevents ingredients from sticking to mechanical equipment. A negligible amount is required to apply a powder mixture to almost any drug or supplement mixture.

     

    Not only can magnesium stearate be transported smoothly on the machine that produces the pill, it also makes it easier to swallow the pill and move it down the gastrointestinal tract. Magnesium stearate is also a common excipient, which means that it helps to enhance the therapeutic effect of the active ingredients of various drugs to promote drug absorption and solubility. It is known as a safe carrier for drugs, and excipients also help To give the pills a uniform consistency.

     

    Some people claim that drugs or supplements can be produced without excipients such as magnesium stearate, which is why they are used with more natural alternatives. This may not be the case. In very popular terms: some magnesium stearate alternatives are now being reformulated, using natural excipients such as ascorbyl palmitate, and it makes sense not to misunderstand science. However, these alternatives are not always effective and they also have different physical properties. It is unclear whether magnesium stearate alternatives are possible or needed.

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    Potential side effects of magnesium stearate

     

    Like other chelated minerals, this mineral has no fixed negative effects because it contains stable neutral compounds composed of minerals and edible acids. On the other hand, overdose of magnesium can impair neuromuscular conduction and, although very rare, can also lead to weakness and diminished reflexes.

     

    Rare things can sometimes happen, and severe toxicities are most common after intravenous infusion over several hours, and can occur after chronic overdose, especially in cases of renal insufficiency. Serious toxicity is reported after acute ingestion, but it is very rare. Still, this report has not reassured everyone.

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    Suppress T cells

     

    As a key component of the human immune system's attack on pathogens, T cells are not directly affected by magnesium stearate, but are affected by steric acid (the main component of ordinary fillers).

     

    Formaldehyde risk

     

    In a study evaluating common excipients in Japan, plant magnesium stearate was actually found to be a formaldehyde initiator! However, this may not be as scary as it sounds, as many fresh fruits, vegetables and animal products contain formaldehyde. Magnesium stearate produces the smallest amount of formaldehyde per gram of excipient. For example, eating dried mushrooms can produce 406 milligrams of formaldehyde per kilogram!

     

    Create pollution

     

    The World Health Organization released a report outlining how several batches of magnesium stearate were contaminated with potentially harmful chemicals. Because this is an isolated incident, we cannot conclude prematurely that those taking supplements and prescription drugs containing magnesium stearate should be concerned about toxic contamination.

     

    Before resisting all supplements and natural health foods, it's important to consider "dose dependence." In other words, with the exception of intravenous overdose under severe medical conditions, magnesium stearate has only been shown to be harmful in laboratory studies in which rats were forced to feed too high amounts on Earth No one can consume that much.

     

    The study used 40 rats and fed 0%, 5%, 10%, or 20% magnesium stearate on a semi-synthetic diet for 3 months. The 20% group was found to have reduced weight gain, decreased liver weight, and increased iron, kidney stones, and renal calcium deposits. 10% group: liver weight was reduced. 0%-5% group: no side effects were observed, equivalent to less than 2500 mg per kilogram of body weight per day.

     

    This indicates that the amounts of stearic acid and magnesium stearate commonly used in tablets are relatively small. Stearic acid is usually between 0.5% and 10% of the tablet weight, while magnesium stearate is usually between 0.25% and 1.5% of the tablet weight. Therefore, in a 500 mg tablet, the amount of stearic acid may be about 25 mg and the amount of magnesium stearate is about 5 mg.

     

    In fact, magnesium stearate and all its derivatives are cost-effective additives for pharmaceutical and supplement manufacturers. At the same time, however, they pose little or no threat to those who consume it as part of a natural health supplement. All reports claiming that fillers can cause harm are not based on science at all.

     

    I have sorted out the effects and side effects of magnesium stearate in supplements on the human body, and hope to bring a little reference value to everyone. In fact, the author believes that taking too much of anything is always harmful to the body and not beneficial. So it's important to keep this in mind, because if someone is hurt by magnesium stearate, that person needs to consume thousands of capsules or tablets in a day!


    Dec 17
    2019
  • The Chinese invented pottery as early as about 8000-2000 BC (Neolithic Age). Utensils made from clay are called pottery, and vessels made from porcelain are called porcelain. Ceramics is a general term for pottery and porcelain. Clay and porcelain clay, two different properties of earth, are used as raw materials, and they can be called ceramics through the process of batching, molding, drying, and baking.

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    With the development of modern science and technology, many new ceramic varieties have appeared in the past century. They no longer use or rarely use traditional ceramic raw materials such as clay, feldspar, quartz, etc., but use other unique raw materials, and even expand to the scope of non-silicate, non-oxide, and many new processes have appeared. So the meaning of ceramics goes far beyond the narrow traditional concepts of the past.

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    Initially, ceramics was the general term for pottery and porcelain. That is, a shaped sintered body obtained by molding and high-temperature sintering. Traditional ceramic materials mainly refer to aluminosilicates. In the beginning, people did not have high requirements for the choice of aluminosilicate, the purity was not significant, the particle size was not uniform, and the molding pressure was not high. The ceramic obtained at this time is called traditional ceramic. Later, it developed to high purity, small and uniform particle size, high molding pressure, and the sintered body obtained by sintering was called beautiful ceramics.

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    In the next stage, people researched the basis of the materials that make up ceramics, which significantly changed the concept of ceramics. The intrinsic mechanical properties of ceramics are related to the chemical bond structure of the elements constituting the ceramics. Chemical substances that can form a relatively stable three-dimensional network structure when crystals are formed can be used as ceramic materials. With the continuous development and progress of ceramic raw materials, the use of ceramic products has become more and more extensive. A new type of material has been formed—ceramic materials.

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    Ceramic materials refer to a class of inorganic non-metal materials made of natural or synthetic compounds through shaping and high-temperature sintering. It has the advantages of a high melting point, high hardness, high wear resistance, and oxidation resistance. It can be used as a structural material and a cutter material. Since ceramic also has some unique properties, it can also be used as a functional material. As ceramic materials become more and more refined, the language of scientists: we don't have to re-enter the ceramic age from the steel age.

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    Properties of ceramic materials

    1. Mechanical properties of ceramic materials

    Ceramic materials are the materials with the best stiffness and highest hardness among engineering materials, and their hardness is mostly above 1500HV. Ceramics have higher compressive strength, but lower tensile strength, and poor plasticity and toughness.

    2. Thermal characteristics of ceramic materials

    Ceramic materials generally have a high melting point (mostly above 2000 ° C), and have excellent chemical stability at high temperatures; the thermal conductivity of ceramics is lower than that of metal materials, and ceramics are also right thermal insulation materials. At the same time, the linear expansion coefficient of ceramics is lower than that of metals. When temperature changes, ceramics have excellent dimensional stability.

    3. Electrical characteristics of ceramic materials

    Most ceramics have good electrical insulation, so they are widely used to make insulation devices of various voltages (1kV ~ 110kV). Ferroelectric ceramics (barium titanate BaTiO3) have a high dielectric constant and can be used to make capacitors. Ferroelectric ceramics can change the shape and convert electrical energy into mechanical energy (with the characteristics of piezoelectric materials) under the action of an external electric field. It can be used as a loudspeaker, record player, ultrasonic instrument, sonar, medical spectrometer, etc. A few ceramics also have semiconductor characteristics and can be used as rectifiers.

    4. Chemical properties of ceramic materials

    Ceramic materials are not easily oxidized at high temperatures and have excellent corrosion resistance to acids, alkalis, and salts.

    5. Optical properties of ceramic materials

    Ceramic materials also have unique optical properties. They can be used as solid laser materials, visual fiber materials, optical storage, etc. Transparent ceramics can be used for high-pressure sodium lamps. Magnetic ceramics (such as ferrites: MgFe2O4, CuFe2O4, Fe3O4) have a wide range of applications in audiotapes, records, transformer cores, and large-scale computer memory components.

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    Classification of ceramic materials

    Ceramic materials can be divided into ordinary materials and unique materials according to the different sintering raw materials. Everyday materials are sintered from natural raw materials such as feldspar, clay, and quartz. They are typical silicate materials. The main constituent elements are silicon, aluminum, and oxygen. These three elements account for 90% of the total crust elements. Ordinary ceramics Rich sources, low cost, mature technology. This type of ceramics can be divided into daily-use ceramics, building ceramics, electrical insulation ceramics, chemical ceramics, etc. according to their performance characteristics and uses. Specialized materials are made of high-purity artificially synthesized raw materials, which are formed by sintering with precise control technology, and generally, have specific unique properties to meet various needs. According to its main components, there are oxide ceramics, nitride ceramics, carbide ceramics, cermets, etc .; unique ceramics have select mechanical, optical, acoustic, electrical, magnetic, thermal, and other properties.

    According to different uses, unique ceramic materials can be divided into structural ceramics, tool ceramics, and functional ceramics.

    1.Structural ceramics

    The main composition of alumina ceramics is Al2O3, which is generally higher than 45%. Alumina ceramics have various excellent properties. High-temperature resistance commonly can be used at 1600 ℃ for a long time, corrosion resistance, high strength, its strength is 2 ~ 3 times that of ordinary ceramics, and the higher one can reach 5 ~ 6 times. The disadvantage is that it is brittle and cannot accept sudden changes in ambient temperature. Extremely versatile, can be used as a crucible, engine spark plug, high-temperature refractory material, thermowell, seal ring, etc., can also be used as tools and molds.

    The main composition of silicon nitride ceramics is Si3N4, which is a high temperature ceramic with high-temperature strength, high hardness, wear resistance, corrosion resistance, and self-lubrication. The linear expansion coefficient is the smallest among various ceramics, and the use temperature is as high as 1400 ° C. Has excellent corrosion resistance, in addition to hydrofluoric acid, can withstand the corrosion of various other acids, and can withstand the corrosion of different metals, and has excellent electrical insulation and radiation resistance. It can be used as high-temperature bearings; seal rings used in corrosive media, thermocouple sleeves, and metal cutting tools.

    The main composition of silicon carbide ceramics is SiC, which is a high-strength, high-hardness, high-temperature-resistant ceramic that can maintain high bending strength when used at 1200 ° C to 1400 ° C. It is currently the most top temperature strength ceramic, silicon carbide ceramics. It also has excellent thermal conductivity, oxidation resistance, electrical conductivity, and high impact toughness. It is an excellent high-temperature structural material, which can be used for parts that work at high temperatures such as rocket tail nozzles, thermocouple sleeves, furnace tubes, etc.; its thermal conductivity can be used to make heat exchanger materials at high temperatures; and its high hardness and Wear-resistance for grinding wheels and abrasives.

    Hexagonal boron nitride ceramics are mainly composed of BN, and the crystal structure is hexagonal crystal system. The structure and performance of hexagonal boron nitride are similar to graphite, so it is called "white graphite", its hardness is low, and it can be cut and has self-lubricity. It can be made into self-lubricating high-temperature bearings, glass forming molds, etc.

    2. Tool ceramics

    The main components of cemented carbide are carbides and binders. The carbides mainly include carbides, titanium carbides, tantalum carbides, niobium carbides, and vanadium carbides. The binders are mainly cobalt. Compared with tool steel, cemented carbide has higher hardness (up to 87 ~ 91HRA), good hot hardness (excellent abrasion resistance at about 1000 ℃). When used as a tool, the cutting speed is 4-7 times higher than that of high-speed steel, and the service life is increased by 5 ~ 8 times. Its disadvantages are that the hardness is too high, the brittleness is challenging to be machined. Therefore, it is often made into blades and inlaid on the tool holder. Cemented carbide is mainly used for machining tools; various molds, including drawing Extending die, drawing die, cold heading dies, mining tools, geology, and petroleum development, use a variety of drill bits, etc.

    Diamond Natural diamond (diamond) is a precious ornament, while synthetic diamond is widely used in the industry. Diamond is the hardest material in nature and also has a very high elastic modulus. The thermal conductivity of diamond is the highest among known materials; Diamond has excellent insulation properties. Diamond can be used as drills, knives, abrasive tools, wire drawing dies, and dressing tools; diamond tools can be ultra-precision processed to achieve a mirror finish. However, diamond tools have poor thermal stability and significant affinity with iron group elements, so they cannot be used for processing iron and nickel-based alloys. They mainly process non-ferrous metals and non-metals and are widely used in ceramics, glass, stone, concrete, gemstones, Processing of agate, etc.

    Cubic boron nitride (CBN) has a cubic crystal structure, its hardness is high, second only to diamond, and it has better thermal stability and chemical stability than diamond. It can be used for hardened steel, wear-resistant cast iron, thermal spray materials, and nickel. It is the cutting of metals. It can be made into tools, abrasive tools, wire drawing dies, etc.

    Other tool ceramics include alumina, zirconia, silicon nitride, and other ceramics, but they are inferior to the above three tool ceramics in terms of overall performance and engineering applications.

    3. Functional ceramics

    Functional ceramics usually have unique physical properties and involve many fields. Typical ceramics with the same functions include dielectric ceramics, optical ceramics, magnetic ceramics, and semiconductor ceramics. Dielectric ceramics have the characteristics of insulation, hotspot, piezoelectricity, and strong dielectric properties. They are mainly used in integrated circuit substrates, thermistors, oscillators, capacitors, etc .; optical ceramics have fluorescent luminescence, high transparency, and point emission. Color effect and other characteristics, can be used in lasers, infrared windows, optical fibers, displays, etc .; magnetic ceramics are divided into soft magnetic, hard magnetic, magnetic tapes, various high-frequency magnetic cores are delicate magnetic ceramics, and electro-acoustic devices, instruments And the magnetic base of the control device is made of hard magnetic ceramics; semiconductor ceramics have the effect of resistance temperature change and thermionic emission, and are often used for temperature sensors and hot cathodes.

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    Beautiful ceramics are one of the unique values of new materials, and they have broad development prospects. Such beautiful ceramics with excellent properties may be widely used in place of steel and other metals in a wide range to achieve the purpose of saving energy, improving efficiency and reducing costs, the combination of beautiful ceramics and synthetic polymer materials. It can reduce the weight, size, and effectiveness of vehicles.

    Excellent ceramic materials will become high-strength materials that can withstand high temperatures so that they can be used as various thermal engine materials, including aircraft engines, materials for fuel cell power generation, nuclear reactor wall materials, and pollution-free external combustion engine materials. Beautiful ceramics, high-performance molecular materials, new metal materials, and composite materials are listed as four new materials. Some scientists predict. With the advent of beautiful ceramics, humans will re-enter the ceramic age from the steel age.

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    Increasingly, beautiful ceramics are leading the new material world with excellent properties such as high-temperature resistance, super strength, and versatility. Decorative ceramics are high-performance ceramics that are made of pure, high-purity, synthetic inorganic compounds as raw materials and sintered by precise control processes. They are also known as advanced ceramics or new ceramics. There are many types of beautiful ceramics, which can be roughly divided into three categories-structural ceramics, electronic ceramics, and bioceramics.

    1.Structural ceramics

    This ceramic is mainly used to make structural parts. Some seals, bearings, cutters, ball valves, cylinder liners, etc. in the machinery industry are frequently subject to friction and are easily worn. Manufactured from metal and alloys can sometimes be damaged within a short time, and advanced structural ceramic parts Withstand this "tribulation."

    2. Electronic ceramics

    This refers to functional ceramics used to produce electronic components and structural components of electronic systems. In addition to their high mechanical properties such as high hardness, these ceramics can be "different" to changes in the surrounding environment, that is, they have excellent stability, which is an essential property for electronic components, and can withstand high temperatures.

    3. Bioceramics

    Bioceramics is a ceramic material used to make the body's "skeletal-muscle" system to repair or replace human organs or tissues.


    Nov 26
    2019
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