Overview of Zirconium/Steel Composite Plate Zirconium Clad Plate

^{Zirconium steel composite plate is a new type of bimetallic composite material in which zirconium is the cladding and steel is the base layer. It combines the advantages of zirconium and steel with the excellent corrosion resistance of zirconium and the strength and stability of steel.Zirconium steel composite plate is a material used in construction and engineering structures. It has a steel plate as the base layer, pickled zirconium steel composite plate or tailor-welded zirconium steel composite plate as the cladding layer, and an explosively welded method to connect the two boards.}

 

Zirconium/Steel Composite Plate Zirconium Clad Plate

Features of Zirconium Clad Plate

Strong corrosion resistance: Because zirconium can react with oxygen in the air to generate a dense passivation film at room temperature, zirconium/steel composite plate has better corrosion resistance than stainless steel, titanium, and nickel alloys for most of the organic and inorganic acids, strong bases, molten salts, and other media.

Good mechanical properties and thermal conductivity: the mechanical properties and thermal conductivity of zirconium and steel are better, making zirconium/steel composite plates have a broad application prospect in the fields of pressure vessels, heat exchanger tube plates, tower components, and pipelines.

Resource-saving and cost reduction: zirconium/steel composite plates prepared by explosion welding technology can comprehensively utilize the advantages of zirconium, steel, stainless steel, tantalum, and titanium, thus reducing the material price and improving the material strength.

In terms of application, zirconium/steel composite plate is mainly used for high-end zirconium and zirconium alloy composite plates in large-scale chemical and nuclear industries projects to meet special corrosion-resistant requirements. In addition, it can also be used to manufacture pressure vessels, pipelines, and other fields with excellent corrosion resistance and high strength properties.

Advantages of Zirconium Steel Composite Plate 

Excellent corrosion resistance: Zirconium steel composite panels have good corrosion resistance in media such as acid, alkali, salt, and seawater and can maintain their size and strength for a long time.

High strength: Zirconium steel composite panels have high strength and can withstand large loads and stresses, so they are widely used in various engineering structures and buildings.

Good heat resistance: Zirconium steel composite panels can still maintain their strength and stability in high-temperature environments and can be used in engineering structures and equipment in high-temperature environments.

Good engineering performance: zirconium/steel composite plate zirconium clad plate has good processing and welding performance and can be easily cut, drilled, welded, and other processing operations, so it is widely used in various engineering structures and buildings.

Environmental protection performance: Zirconium steel composite panels do not produce harmful gases and pollutants, so they are considered an environmentally friendly and sustainable material.

Parameter table of Zirconium Steel Composite Plate

Here is a simple parameter table of zirconium steel composite plate for reference:

Parameter	Description
Base Material	Usually carbon steel or stainless steel
Zirconium Layer Thickness	Generally 0.5 – 3 mm
Composite Plate Thickness	5 – 50 mm or more
Tensile Strength	Depends on base material and zirconium content, generally 400 – 600 MPa
Corrosion Resistance	Excellent resistance to many corrosive media
Thermal Conductivity	Moderate, better than some pure steels

Application of Zirconium Steel Composite Plate 

Ocean engineering: zirconium steel composite panels are used in pipelines, pump casings, hulls, seawater desalination equipment, etc., in ocean engineering. Due to its excellent corrosion resistance and high strength, Zirconium steel composite panels have become important materials in marine engineering.

Nuclear power engineering: zirconium/steel composite plates are used in nuclear power engineering for radiation protection and anti-corrosion materials, such as pressurized water reactor cores and voltage regulator internals.

Chemical engineering: Zirconium steel composite panels are used to manufacture pipes, reactors, tank cars, and other equipment in chemical engineering. Due to its good corrosion resistance and high-temperature performance, Zirconium steel composite panels have been widely used in chemical engineering.

Other fields: Zirconium steel composite panels can also be used in petroleum, metallurgy, military armor, and other fields.

Production Method of Zirconium Steel Composite Plate

Surface area Prep work:

Completely tidy and get rid of oil from the zirconium and steel layers to advertise solid bond.

Get rid of any type of oxides or contaminations that could hinder bonding.

Surge Bonding:

Setting the zirconium and steel layers in intimate closeness.

Utilize an exactly adjusted eruptive pressure to create enormous stress, driving the layers with each other and creating a durable, atomic-level link at their joint.

Roll bonding entails warming the layers of zirconium and steel to a specific temperature level and afterward subjecting them to high pressure by passing them with rollers to produce a bond.

To comply with bonding, use a thermal therapy procedure to increase the bond’s toughness and general mechanical efficiency. In addition, use noninvasive examination techniques, such as ultrasonic examination, to confirm the stability and top quality of the bond.

Conclusion:

Trim, mold, and mildew the composite plate to the defined dimensions.

Apply surface area ending up, such as sprucing up or finishing as required.

Company Profile

RBOSCHCO is a trusted global chemical material supplier & manufacturer with over 12-year-experience in providing super high-quality chemicals and nanomaterials, including boride powder, nitride powder, graphite powder, sulfide powder, 3D printing powder, etc.The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.If you are looking for high-quality zirconium plate steel metals, please feel free to contact us or click on the needed products to send an inquiry. 

Storage Condition of Zirconium Steel Composite Plate

Zirconium-steel composite plates should be stored in a dry, clean, and well-ventilated environmentto prevent moisture absorption and corrosion. Ideal storage temperature is between 10°C to 30°C (50°F to 86°F). Avoid exposure to high humidity, direct sunlight, or corrosive substances such as acids, alkalis, or salt spray. Use protective packaging (e.g., VCI film or desiccants) to shield the plates from oxidation and contamination. Store them horizontally on flat racks or pallets to avoid deformation and ensure proper airflow. Regularly inspect for signs of corrosion, especially at the edges or bonding interface. Proper storage ensures the material retains its structural integrity, corrosion resistance, and performance.

Payment Term

L/C, T/T, Western Union, Paypal, Credit Card etc.

Shipment Term

By sea, by air, by express, as customers request.

5 FAQs of Zirconium steel composite plate

Q1

What is the corrosion resistance of zirconium steel composite panels?

Answer: Zirconium steel composite plate has good corrosion resistance, especially in acidic environments, which makes it widely used in the chemical industry and other fields.

Q2

What are the mechanical properties of zirconium steel composite panels?

Answer: Zirconium steel composite plate has high strength and hardness, as well as good fatigue resistance and toughness, making it excellent in various engineering applications.

Q3

What problems may occur during the use of zirconium steel composite panels?

Answer: Zirconium steel composite panels may suffer from delamination, corrosion, wear and other problems during use and need attention to maintenance and upkeep..

Q4

How to solve the delamination problem using zirconium steel composite panels?

Answer: For the delamination problem of zirconium steel composite panels, surface treatment, hot pressing or interlayer gluing can be used to repair and strengthen it.

Q5

What is the manufacturing process of zirconium steel composite panels?

Answer: The manufacturing process of zirconium steel composite panels usually includes surface treatment, composite material preparation, hot pressing composite, cooling, and subsequent processing.