High Precision Insulation and Corrosion Resistant Silicon Carbide Ceramic Fine Balls

PRODUCT PARAMETERS

With its high hardness, high thermal conductivity, excellent wear resistance and chemical stability, Silicon Carbide Fine Balls have a wide range of applications in the fields of precision grinding, bearings, valves, high-temperature industry, electronics, environmental protection and laboratory research.
Description
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Description

Introduction of Silicon Carbide Fine Balls

Silicon Carbide Fine Balls are high-performance ceramic spheres made from high-purity Silicon Carbide (SiC) with excellent hardness, wear resistance, and chemical stability. Silicon carbide is an advanced engineering ceramic material known for its high hardness, high thermal conductivity, and thermal shock resistance. Widely used in precision grinding, bearings, valves, and high-temperature industries, Silicon Carbide Fine Balls are efficient, durable, and reliable engineering components.

Silicon Carbide Fine Balls

Features of Silicon Carbide Fine Balls

High hardness and wear resistance: The high hardness of silicon carbide, second only to diamond and cubic boron nitride, can effectively resist wear and prolong service life.

Excellent high-temperature resistance: able to work stably in high-temperature environments above 1600°C.

High thermal conductivity: excellent thermal conductivity, suitable for scenes requiring rapid heat dissipation.

Thermal shock resistance: able to withstand rapid temperature changes and suitable for frequent heating and cooling conditions.

Chemical Stability: Extremely resistant to acids, alkalis, and most molten metals.

Low coefficient of thermal expansion: good dimensional stability during temperature changes, reducing the risk of cracking due to thermal stress.

High mechanical strength: high compressive strength and fracture toughness, able to withstand large mechanical stresses.

Low contamination: almost no impurities are introduced during the precision grinding process, ensuring the high purity of the powder.

Parameters of Silicon Carbide Fine Balls

ParameterSpecification Details
MaterialSilicon Carbide (SiC)
Purity≥ 98% SiC
Hardness (Vickers)~2500-3000 HV
Density~3.21 g/cm³
Sphericity> 99% roundness
Surface FinishPolished or ground, with surface roughness Ra
Diameter Tolerance±0.001 mm (varies by size)
Sphericity Tolerance< 0.5 µm
Roundness Tolerance< 0.5 µm
Size RangeTypically from 0.1 mm to 10 mm
Coating OptionsAvailable, e.g., TiN, DLC (if applicable)
Temperature ResistanceUp to ~1600°C in inert atmosphere
Corrosion ResistanceExcellent in many environments
Electrical ConductivityCan be electrically conductive or insulating
Magnetic PropertiesNon-magnetic
ApplicationBearings, valves, nozzles, etc.

Applications of Silicon Carbide Fine Balls

Precision Grinding: Used for ultra-fine grinding of electronic materials, ceramic powders and chemical raw materials to improve the uniformity and purity of powders; in the pharmaceutical industry, used for nanoscale grinding of drug active ingredients (APIs) to improve the solubility and bioavailability of drugs.

Bearings and Valves: Bearing balls used in high-speed rotating equipment to reduce friction and wear and prolong the service life of the equipment; in the chemical and energy industries, used in corrosion-resistant and high-temperature-resistant valve balls to ensure the reliable operation of the equipment.

High-temperature industry: support balls and rolling elements for high-temperature furnaces to ensure equipment stability at extreme temperatures; in the aerospace industry, high-temperature-resistant components for engines and thermal protection systems.

Electronics and semiconductor industry: insulating and supporting balls used in semiconductor manufacturing equipment to ensure stable operation of equipment; in high-temperature furnaces and vacuum equipment as high-temperature-resistant components.

Environmental and energy industries: electrolyte support balls for solid oxide fuel cells (SOFC), as well as high-temperature resistant support and insulating components in solar and nuclear energy equipment.

Laboratories and research institutes: for precision grinding and dispersion experiments in material science research, as grinding media in the preparation of nanomaterials and high-performance ceramics.

Company Profile

RBOSCHCO is a trusted global chemical material supplier & manufacturer with over 12 years experience in providing super high-quality chemicals and Nanomaterials.

The company has a professional technical department and Quality Supervision Department, a well-equipped laboratory, and equipped with advanced testing equipment and after-sales customer service center.

If you are looking for high-quality Silicon Carbide Fine Balls please feel free to contact us or click on the needed products to send an inquiry. 

Payment Term

T/T, Western Union, Paypal, Credit Card etc.

Packing and Storage

The product is in powder form and should be stored in a cool, ventilated place. Avoid inhalation when using it and keep away from open flames, heat sources, etc.

Shipment Term

By air, by sea, by express, as customers request.

FAQs of Silicon Carbide Fine Balls

Question 1: What are the main characteristics of silicon carbide fine balls?

Answer: The main features of silicon carbide fine balls include: High hardness and wear resistance: Silicon carbide has a high hardness, second only to diamond and cubic boron nitride, which can effectively resist wear and prolong service life. Excellent high-temperature resistance: able to work stably in high-temperature environments above 1600°C. High thermal conductivity: excellent thermal conductivity, suitable for scenes requiring rapid heat dissipation. Thermal shock resistance: able to withstand rapid temperature changes and suitable for frequent heating and cooling conditions. Chemical Stability: Extremely resistant to acids, alkalis, and most molten metals.

Question 2: What are the applications of Silicon Carbide Fine Balls in precision grinding?

Answer: In precision grinding, silicon carbide fine balls are mainly used in the following scenarios: electronic materials: for fine grinding of electronic ceramics, magnetic materials and semiconductor powders. Pharmaceutical industry: for nanoscale grinding of pharmaceutical active ingredients (APIs) to improve the solubility and bioavailability of drugs. Chemical raw materials: used as highly efficient grinding media in the preparation of catalysts, dyes and chemical powders.

Question 3: Why are Silicon Carbide Fine Balls suitable for bearings and valves?

Answer: The reasons why silicon carbide fine balls are suitable for bearings and valves include: High hardness and wear resistance: able to effectively reduce friction and wear, and extend the service life of equipment. High-temperature resistance: able to work stably under high-temperature environments, suitable for high-temperature industrial applications. Chemical stability: excellent resistance to corrosive media, suitable for chemical and energy industries. Low friction coefficient: smooth surface, reducing running resistance and improving equipment efficiency.

Question 4: What is the role of silicon carbide fine balls in the high-temperature industry?

Answer: In high-temperature industry, silicon carbide fine balls are mainly used in the following aspects: High-temperature furnace support balls: used in melting furnaces, heat treatment furnaces and sintering furnaces to ensure stable operation of equipment. Rolling elements: as rolling elements in high-temperature environments to reduce friction and wear. Thermal protection components: used as high temperature resistant components for engines and thermal protection systems in the aerospace industry.

QUESTION 5: How to choose the right silicon carbide fine ball?

Answer: The following factors need to be considered when selecting a suitable silicon carbide fine ball: Operating temperature: Select a silicon carbide fine ball with matched heat resistance according to the maximum temperature of the environment in which it will be used. Chemical environment: Considering the corrosiveness of the medium, select the Silicon Carbide ball with suitable chemical stability. Mechanical stress: according to the mechanical stress in the equipment (such as pressure and vibration) select a high-strength silicon carbide ball. Size and precision: Select the appropriate size and processing precision according to the requirements of the equipment to ensure the reliability of installation and operation. Cost and life: Select cost-effective products with long life within the budget.

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